Risk-Based Quality Management

Inspection & Test Management

Integrated ITP, ITR, revision control, revision cycle, risk analysis and risk-based inspection management.

Controlled Inspection Planning

ITP — Inspection & Test Plan Library

The current approved revision is used for new RFIs. Historical RFIs retain the revision that was effective at the time they were raised.

ITP Activity Register

DisciplineEquipmentITP No.Rev.ActivityDescriptionRiskInspection LevelITRPrerequisite
Inspection Records

ITR — Inspection & Test Report Library

ITR Register

ITR No.TitleRev.DisciplineEquipmentITPActivitySheet
Document Governance

Revision Control & Revision Cycle

Draft Internal Review Interdisciplinary Review Client / Company Review Approved / Issued Superseded
Revision-cycle rule: only the current approved/applicable revision is suggested for new inspections and RFIs. Superseded revisions remain available for traceability, audit and historical records.

Revision History

DocumentRevisionStatusIssue DatePrepared ByReviewed ByApproved ByReason for Change
Initial & Residual Risk

Risk Analysis

Initial Score9MEDIUM
Residual Score4LOW
ITP Inspection Level-
Recommended PriorityNORMAL
Risk Score = Likelihood × Consequence. Default bands in this prototype are configurable: Low 1–4, Medium 5–9, High 10–16, Critical 17–25.

5 × 5 Risk Matrix

C \ L12345
5510152025
448121620
33691215
2246810
112345
Risk-Based Inspection Strategy

Risk-Based Inspection

The risk-based recommendation is advisory. It can increase attention or trigger review, but any change to the approved ITP inspection level, inspection point or contractual sampling requirement should follow the formal revision and approval cycle.
Inspection & Test Management

ITP Generator

Create a controlled Inspection & Test Plan by discipline, equipment/work category and activity. Each activity can define inspection level, risk category, acceptance/reference criteria, ITR, prerequisites and applicable engineering references.

ITP Activity Table

Activity No.Inspection / Test ActivityReference Standard / CodeProject Specification / ProcedureAcceptance / Verification CriteriaRiskInspection LevelITR / RecordPrerequisite ActivityResponsible PartyAction
Control rule: Only an Approved / Issued ITP revision should be offered to new RFI/inspection requests. Existing records retain the ITP revision used when they were created.
ITP Library

Generated ITP Register

ITP No.Rev.TitleDisciplineEquipment / Work CategoryStatusActivitiesAction
Inspection & Test Management

ITR Generator

Create an Inspection & Test Report linked to the applicable ITP activity, equipment/tag, requirements, inspection results and formal inspection records.

Inspection / Test Checklist

Organize ITR requirements under the four standard inspection stages below. Each checklist item retains its applicable acceptance criteria and reference/clauses.

SectionInspection / Test ItemRequirement / Acceptance CriteriaReference / ClauseResultMeasured Value / ObservationEvidence / RecordAction

Inspection Result & Signatories

Traceability rule: Each ITR should retain the exact ITP number/revision, activity, standard/specification reference and inspection result used at the time of inspection.
ITR Library

Generated ITR Register

ITR No.Rev.TitleTag / EquipmentITP / ActivityInspection DateResultStatusAction